Core Technology
This advanced system enables instant C-purlin size switching through:
1. Modular Cassettes: Pre-configured roller sets for specific profiles
2. Robotic Changeover: Automatic cassette swapping in ≤3 minutes
3. Closed-Loop Control:
Servo-synchronized rollers
Laser in-line measurement (±0.1mm accuracy)
Real-time PLC adjustments
Key Advantages
Changeover: Reduced from hours to under 3 minutes
Labor: One-touch operation replaces multiple technicians
Flexibility: Handles 50+ sizes in random production sequences
Quality: Scrap rates below 0.5% via auto-calibration
Workflow Example
1. Order input (e.g., C100×50×20×2.0mm) triggers PLC command
2. Robotic system retrieves target cassette from storage
3. Automated swap with pneumatic locking and drive coupling
4. First-piece laser verification and system self-correction
5. Full-speed production initiation
Technical Innovations
Dual-Station Changeover: Pre-loads next cassette during production (45-second swaps)
AI Predictive Maintenance: Vibration sensors forecast roller wear
Hybrid Drive System: Combines 20-ton hydraulic locking with ±0.02mm servo precision
Industry Applications
1. Solar Mounting: Rapid thickness switching (1.5-3.0mm) for regional standards
2. Warehouse Racking: Daily production of 30+ custom sizes
3. Modular Construction: BIM-driven automatic profile switching
Economic Benefits
97% reduction in changeover time (120 mins → 3 mins)
Annual labor savings: ~¥1.5 million (6 operators → 1 supervisor)
Material yield increase from 92% to 98.5%
Audited Supplier 
){kind=link}