I. Definition & Core Functions
Product Positioning:
Dedicated production line for single-layer curved glazed tiles used in heritage architecture, cultural sites, and religious temples. Integrates:
Base material forming → Glaze protection → Embossed patterning
Core Capabilities:
Asymmetrical Curving: Tile radius 300-600mm (distinct from standard corrugated tiles)
Glaze Preservation: Zero coating peeling on PCM steel
Pattern Embossing: Dragon/Phoenix relief precision ≤0.15mm depth
II. Core Structural Technology
| Module |Technical Solution | Parameters/Properties |
|----------------------|---------------------------------------|------------------------------------|
| Guided Feeding | Laser alignment + Servo tension control | Feed accuracy ±0.3mm |
| Multi-stage Forming | 14 progressive roll stations (incl. 3 pre-bending units) | Min. radius 300mm |
| Glaze Protection | Teflon-coated rolls + Thermostat | Operating temp. 60±5°C (anti-crack) |
| Relief Patterning| Interchangeable embossing rolls (male/female dies) | Pattern depth 0.1-0.3mm |
| Hydraulic Cutting| Angled shear + Burr grinding unit | 22° cut angle (optimized drainage) |
Note: Replaces traditional kiln-fired tiles with pre-coated PCM steel (ceramic-like finish), reducing energy use by 60%.
III. Compatible Materials & Applications
1. Base Material Requirements
Optimal:
Aluzinc steel AZ150 (thickness 0.4-0.7mm)
PCM color steel (coating ≥25μm)
Alternatives:
Stainless steel 430 (coastal areas)
Copper plate (high-end restoration, max. speed 3m/min)
2. Typical Applications
| Scenario | Tile Specification | Special Configuration |
|----------------------------|-----------------------------|----------------------------------------|
| Chinese Heritage Sites | Cylinder tile (R=450mm) | Dragon relief rolls + Celadon temp control |
| Southeast Asian Temples | Karahafu tile (R=380mm) | Anti-rust rolls (high humidity) + Gold foil pattern |
| Japanese/Korean Gardens | Sangawara tile (R=550mm) | Matte glaze protection module |
| Cultural Town Commercial Streets | Flat antique tile | Quick-pattern change (30 min switch) |
IV. Technical Advantages
1.Authentic Replication:
Dual-curvature algorithm → Arc error ≤1.2% (verified in Forbidden City project)
Pattern alignment ±0.5mm → Seamless joint matching
2. Durability Assurance:
Mirror-polished rolls (Ra≤0.2μm) → Zero PCM coating damage
Anti-corrosion coating → ≥15-year lifespan in coastal regions
3. Cost Efficiency:
80% lighter than ceramic tiles → Reduced structural costs
Scrap rate <5% (intelligent nesting system)
Audited Supplier 
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