C-shaped Stud Roll Forming Machine:
1. Equipment Overview
Function: A specialized automated machine designed to produce C-shaped light steel studs by continuously roll-forming metal coils (typically galvanized or cold-rolled steel strips).
Product Specifications: Capable of manufacturing C-shaped studs in various sizes (e.g., 50/75/100 series), with common thicknesses of 0.4-2.0mm, heights of 50-150mm, and flange widths of 20-50mm.
Features: High efficiency, precision, and automation, with customizable mold adjustments.
2. Core Components
Uncoiler**: Automatically feeds and stabilizes metal coils.
Straightening & Leveling Unit: Ensures flat material entry into the roll-forming system.
Roll-Forming Stations: Multi-stage rollers (10-20 sets) progressively shape the C-section.
Punching/Cutting Unit (Optional): On-line hole punching or fixed-length cutting.
Hydraulic/Servo System: Provides power and precision control.
Control System: PLC or CNC for parameterized adjustments.
3. Workflow
1. Loading: Metal coil is mounted on the uncoiler.
2. Leveling Eliminates material stress.
3. Roll-Forming: Sequential bending via rollers to form the C-shape.
4. Cutting: Hydraulic or flying saw for fixed-length cutting.
5.Output: Finished products are automatically stacked or packed.
4. Technical Advantages
High Efficiency: Production speed up to 10-30 meters/minute.
Precision: Tolerances within ±0.2mm.
Eco-Friendly: Minimal material waste, low noise.
Flexibility: Mold replacement enables diverse product specifications.
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