Here is the professional English translation of the Q Tile Pattern Clay Roof Tile Roll Forming Machine description, tailored for the Nigerian market and strictly reflecting a glaze-free production process:
Core Mechanical Design
1. High-Strength Roll Forming System
Special alloy rollers(HRC60-64 hardness) with hydraulic stabilization (12-18MPa) precisely form Q Tile's interlocking tab structure (joint accuracy ±0.3mm).
Dual-power compatibility: 220V motor (15kW) or direct diesel coupling (fuel consumption ≤5.2L/h) for grid fluctuations.
2. Raw Material Adaptability
Adaptive pressure regulation: Automatically adjusts to clay moisture content (15%-22%), compatible with high-silica Nigerian clay (sand content ≤30%).
Anti-jamming design: Self-cleaning roller scrapers + vibrating feeder to resolve clay clumping.
Plain Tile Production Flow
mermaid
graph LR
A[Clay Crushing] --> B(Auto Water Metering)
B --> C[Twin-Shaft Mixing]
C --> D{Roll Forming Zone}
D -->|1000-1500 tiles/h| E[Pneumatic Trimming]
E --> F[Conveyor Natural Drying]
F --> G[72h Curing]
Key Metrics:
Output: 8,000-12,000 plain tiles per 8h shift (8-10mm thickness)
Yield Rate: ≥95% (with automatic scrap recycling)
Targeted Solutions for Nigerian Pain Points
Pain Point | Technical Solution
Unstable clay quality| Adaptive pressure system (±20% tolerance)
Frequent power outages| Direct diesel-drive coupling
Limited technical skills| Modular quick-release structure (roller change <10 min)
Rainy-season drying issues| Foldable multi-layer drying racks (60% space saving)