I. Product Positioning
> The Floor Deck Roll Forming Machine** is a core production equipment in the construction steel structure sector. It transforms metal coils (galvanized steel/stainless steel/Al-Mg-Mn) into permanent concrete formwork decks (also called steel decking or profiled sheets) through continuous roll forming, serving dual functions of construction support and structural reinforcement.
II. Technical Highlights (Data-Driven Professionalism)**
| Module | Specification | Customer Benefit |
|---------------------|----------------------------------------------------------------------------------------------------------------|---------------------------------------|
| Forming System | 16-24 sets Cr12MoV alloy hardened rollers (HRC60±2), progressive deformation control | Profile accuracy ±0.5mm/m, stress-free |
| Drive Control | Siemens PLC + servo motor closed-loop control, speed 20-50m/min adjustable | Daily output >10,000 (1.0mm thickness) |
| Cutting Unit | Hydraulic synchronous flying shear, cut angle ≤1.5°, burr height ≤0.1mm | No secondary processing, ready for site use |
| Mold Change | Quick-change chuck design (pneumatic locking standard), profile switch ≤15 min | Adapts to small-batch orders, reduces downtime |
| Compatibility | Material thickness 0.5-1.5mm, coil width 1000-1250mm, profiles: open-type (YX series)/closed-type (YBB series) | One machine for all deck types |
III. Advantages vs. Traditional Construction
1. Cost Reduction
Replaces wood formwork: Saves 60% material costs
Labor savings: Auto-stacking reduces 3 workers/shift
2. Efficiency Boost
Accelerated construction: Direct concrete pouring on formed decks shortens by 40%
Permanent stay-in-place formwork
3. Structural Strength
Rib height 51-76mm design increases floor shear strength by 30%
Galvanized layer (Z80-Z275) ensures 50-year corrosion resistance