Punching and Forming Angle Steel Assembly Machine

• Customization: Available
• After-sales Service: Provide
• Warranty: 2 Years
• Model NO.: ZH464
• Specification: 6.5*1.3*1.1M
• Trademark: ZHONGHENG
• Origin: China
• Production Capacity: 15m/Min
• Package Size: 650.00cm * 130.00cm * 110.00cm
• Package Gross Weight: 3500.000kg

Product Description

Angle Furring Channel with Punching Roll Forming Machine  
Integrated system for continuous production of perforated ceiling suspension components  

Core Features & Tech Highlights  
1. Combined Processing  
| Module               | Function                                                                 |  
|--------------------------|-----------------------------------------------------------------------------|  
| Roll Forming Unit     | 12-16 precision rollers for progressive cold-forming (Standard profiles: 25×25mm/32×32mm) |  
| Online Punching Unit  | Servo-driven multi-station punching (Hole types: round/square/custom; Ø5-20mm, ±0.1mm tol.) |  
| Flying Cut-off Unit   | Hydraulic/pneumatic shear (Cut length: 1-6m adjustable; ≤0.5mm error)       | 
2. Intelligent Control  
PLC + HMI Interface: 20+ preset punching patterns, quick-change profiles  
Closed-loop System: Laser monitoring for real-time roll gap compensation  
Self-diagnosis: Auto-alarm for material jams/misalignment (Response <0.3s)  

3. High-performance Config  
Rollers: Cr12MoV alloy steel (HRC58-62), service life ≥2,000 tons  
Punching Drive: 11kW servo motor + crank mechanism (≥45 strokes/min)  
Feeding Accuracy: 0.05mm encoder control (Cumulative error <1mm/6m)  

Typical Applications  
| Sector          | Value Proposition                                                                 |  
|---------------------|---------------------------------------------------------------------------------------|  
| *Commercial Construction | Mass production for airports/hospitals (Complies with GB 50016 fire/earthquake codes) |  
| Modular Interior | BIM-compatible custom holes for prefabricated ceilings                                |  
| Acoustic Projects | Integrated sound-absorbing ceilings (NRC≥0.8)                                        |  
| Renovation       | On-site non-standard hole spacing for irregular structures                           |  


Quantified Benefits  
Efficiency: 3,000 meters/day (150% faster vs. separate processes)  
Material Saving: ≤2% scrap rate (Auto recycling of punch waste)  
Labor Reduction: 1 operator replaces cutting/punching/welding  
Quality**: Burr-free edges (Ra≤3.2μm), eliminating post-processing  

Technical Specifications  
| Parameter               | Value Range                  |  
|-------------------------|------------------------------|  
| Material                | Galvanized steel/Al coil (0.4-1.2mm) |  
| Line Speed              | 8-25 m/min (Variable)        |  
| Punching Accuracy       | ±0.1mm (Repeatability)       |  
| Total Power             | 38kW (380V 3-phase)          |  
| Dimensions              | 18m×2.2m×1.8m (L×W×H)       |