Great Wall Panel Roll Forming Machine

Product Details
Customization: Available
After-sales Service: Provide
Warranty: 2 Years
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  • Great Wall Panel Roll Forming Machine
  • Great Wall Panel Roll Forming Machine
  • Great Wall Panel Roll Forming Machine
  • Great Wall Panel Roll Forming Machine
  • Great Wall Panel Roll Forming Machine
  • Great Wall Panel Roll Forming Machine
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Basic Info.

Model NO.
ZH736
Specification
7.5*1.5*1.3m
Trademark
ZHONGHENG
Origin
China
Production Capacity
15m/Min

Packaging & Delivery

Package Size
750.00cm * 150.00cm * 130.00cm
Package Gross Weight
3500.000kg

Product Description

Core Equipment Positioning
This is a fully automated roll forming production line specifically customized for high-end commercial space decoration. Its core function is to continuously process metal coils (aluminum-zinc coated steel/aluminum alloy) into 3D textured wall cladding panels (wood grain/stone pattern/geometric design). Designed on the principle of "achieving customized aesthetics with industrial efficiency", it meets the integrated demands for fire resistance, eco-friendliness, and visual appeal in boutique stores, chain restaurants, hotels, and similar settings.

Complete Workflow Breakdown  
1Intelligent Uncoiling
   - Hydraulic tensioning system auto-adapts to 1-5 ton metal coils; laser guiding ensures deviation-free feeding.  
2. High-Precision Leveling 
   - 7 staggered straightening rollers eliminate material stress (flatness tolerance ≤0.3mm/m).  
3. Progressive Roll Forming 
   - Core stage! 18-24 precision hardened rolls (HRC 58-62) progressively shape the material:  
     - First 6 passes: Base profile forming (controls rib height/spacing)  
     - Middle 8 passes: 3D texture embossing (depth adjustable: 0.5-2mm)  
     - Final 4 passes: Precision edge-lock forming (enables seamless assembly)  
4. In-Line Surface Finishing 
   - Two optional modules:  
     - UV Transfer Unit: 3-second curing for wood/stone patterns using 200°C thermal films.  
     - PVD Coating Unit: Vacuum ion plating for metallic finishes (champagne gold/bronze).  
5. Servo Flying Cutoff  
   - Closed-loop servo control achieves ±0.3mm cutting accuracy (supports 45° angle cuts).  
6. Automated Stacking  
   - Pneumatic suction cups + conveyor auto-stack panels (capacity: 300kg/stack).  

Five Core Technological Advantages  
1. Flexible Production Capability 
   - CNC system stores 200+ profile parameters; changeovers require only partial roll replacement(not full die sets), completed in 15 minutes (MOQ: 50 meters).  

2. Breakthrough Surface Effects  
   - Proprietary micro-relief embossing + nano-coating:  
     - 95% visual authenticity for wood grain (indiscernible beyond 3 meters)  
     - Wear resistance ≥8,000 cycles (ISO 7784-2)  
     - Antibacterial coating option (bacteria inhibition >99% for F&B/medical use)  

3. Energy-Saving Design  
   - Regenerative braking recovers cutting energy (40% lower consumption vs. conventional machines).  
   - Enclosed lubrication reduces oil usage by 85%.  

4. Smart Control System 
   - 10.1" industrial touchscreen integrates:  
     - Profile database (1,000+ presets)  
     - Remote maintenance interface (real-time fault alerts)  
     - Material utilization monitor (waste tracking)  

5. Compliance with Building Codes 
   - Output panels certified for:  
     - Fire resistance (ASTM E84 Class A)  
     - Wind load resistance (GB/T 15227-2019)  
     - Eco-safety (GREENGUARD Gold)  
Great Wall Panel Roll Forming Machine
Great Wall Panel Roll Forming Machine
Great Wall Panel Roll Forming Machine


 

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