Core Equipment Positioning
This is a fully automated roll forming production line specifically customized for high-end commercial space decoration. Its core function is to continuously process metal coils (aluminum-zinc coated steel/aluminum alloy) into 3D textured wall cladding panels (wood grain/stone pattern/geometric design). Designed on the principle of "achieving customized aesthetics with industrial efficiency", it meets the integrated demands for fire resistance, eco-friendliness, and visual appeal in boutique stores, chain restaurants, hotels, and similar settings.
Complete Workflow Breakdown
1Intelligent Uncoiling
- Hydraulic tensioning system auto-adapts to 1-5 ton metal coils; laser guiding ensures deviation-free feeding.
2. High-Precision Leveling
- 7 staggered straightening rollers eliminate material stress (flatness tolerance ≤0.3mm/m).
3. Progressive Roll Forming
- Core stage! 18-24 precision hardened rolls (HRC 58-62) progressively shape the material:
- First 6 passes: Base profile forming (controls rib height/spacing)
- Middle 8 passes: 3D texture embossing (depth adjustable: 0.5-2mm)
- Final 4 passes: Precision edge-lock forming (enables seamless assembly)
4. In-Line Surface Finishing
- Two optional modules:
- UV Transfer Unit: 3-second curing for wood/stone patterns using 200°C thermal films.
- PVD Coating Unit: Vacuum ion plating for metallic finishes (champagne gold/bronze).
5. Servo Flying Cutoff
- Closed-loop servo control achieves ±0.3mm cutting accuracy (supports 45° angle cuts).
6. Automated Stacking
- Pneumatic suction cups + conveyor auto-stack panels (capacity: 300kg/stack).
Five Core Technological Advantages
1. Flexible Production Capability
- CNC system stores 200+ profile parameters; changeovers require only partial roll replacement(not full die sets), completed in 15 minutes (MOQ: 50 meters).
2. Breakthrough Surface Effects
- Proprietary micro-relief embossing + nano-coating:
- 95% visual authenticity for wood grain (indiscernible beyond 3 meters)
- Wear resistance ≥8,000 cycles (ISO 7784-2)
- Antibacterial coating option (bacteria inhibition >99% for F&B/medical use)
3. Energy-Saving Design
- Regenerative braking recovers cutting energy (40% lower consumption vs. conventional machines).
- Enclosed lubrication reduces oil usage by 85%.
4. Smart Control System
- 10.1" industrial touchscreen integrates:
- Profile database (1,000+ presets)
- Remote maintenance interface (real-time fault alerts)
- Material utilization monitor (waste tracking)
5. Compliance with Building Codes
- Output panels certified for:
- Fire resistance (ASTM E84 Class A)
- Wind load resistance (GB/T 15227-2019)
- Eco-safety (GREENGUARD Gold)
Audited Supplier 
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