1. Equipment Overview
The Floor Deck Roll Forming Machine** (also known as **Steel Deck Profile Roll Forming Machine**) is a specialized cold-forming system designed for manufacturing permanent formwork decking used in construction. Through multi-stage continuous roll forming, it processes metal coils into structural floor decks with reinforced ribs in a single pass. These decks are widely used as permanent formwork for concrete pouring in steel structure buildings, platforms, and other applications.
2. Core Components
1. Uncoiling System:
Hydraulic expansion-type decoiler with automatic centering
Maximum coil weight: 3-10 tons (model-dependent)
2. Leveling System:
7-11 roller precision leveling unit
Handles material thickness: 0.8-3.0mm
3. Servo Feeding System:
High-precision encoder control
Feeding accuracy: ±0.5mm
4. Roll Forming Unit:
Forming stages: 12-25 passes (depending on profile complexity)
Roller material: 42CrMo alloy steel, chrome-plated surface
Forming speed: 6-25m/min
5. Hydraulic Cutting System:
Dual-cylinder synchronous shear
Cutting length tolerance: ±1mm
6. Control System:
PLC + touchscreen interface
Stores 50+ profile parameter sets
7. Key Advantages
High-Strength Forming: Unique roller design ensures consistent rib height
Smart Control: Features automatic lubrication and fault diagnosis
Quick Mold Change: Patented quick-change system completes mold swaps in ≤30 minutes
Energy Saving: 30%+ power savings vs traditional methods
8. Applications
Composite floors in high-rise steel structures
Mezzanine platforms for industrial plants
Underground parking garage roof systems
Prefabricated components for modular construction
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